Now that he has got the basic design approved and settled on Favchean is able to begin the actual art of creating the blade. Moving from the counter to the back where the forge and anvil are located, his face a mask of stoic concentration. Stepping lightly, the young adult Akalak selects a small sheet of metal, testing it for weakness and or stress before going to the cutting instrument.
The heavy duty shears are unwieldy but effective in cutting the metal down to a manageable size. The 'scrap' metal is replaced, good for another small dagger perhaps or if nothing else cooking utensils, or so Favchean assumes. Moving to the forge, Favchean bends his height, checking the heat. Fortunately it has been going most of the day now and is good and heated up. Using the vise-grips he slides the cool metal into the forges heat, securing the metal with the vise to wait for the heating.
While the metal was heating, Favchean turns to the various materials that are available for handle grips. He knew he wanted a thick grip to provide better hold, and since it was purely decorative he did not need to worry about making it sleek enough to fit into a dagger-scabbard. For this end he chooses a thick raw-hide leather, the original tan color. Spreading the leather out flat, he turns and takes a small set of tongs that were metal on the business end but was hard leather at the hand grips, so that there was no worries about conducting heat. He reaches into the forge and retrieves a red hot piece of wood, the thick chip smoldering. Carefully he presses the coal into the leather in intervals. This causes a scorched design, some darker because he pressed harder, others lighter because it was just lightly passed by. In the end, and after causing the forge room to stink with the smell of burnt leather, he had created a intricate design of cascading teardrops over the leather.
Setting the leather aside he turned back to the forge to check the metal. It was a nice light shade of yellow, almost the color of straw which meant it was ready. Retrieving the vise grips he pulled the metal from the forge and took it over to the heavy duty anvil. Using a three pound mallet, Favchean began the grueling process of pounding the metal into shape. The heat of the forge has caused his almost-black skin to glisten with perspiration, and the pounding with the mallet caused his fore arms to bunch and retract over and over. The distinct ring of the hammer against metal filled the workshop, and Favchean found himself lost in the act of creating.
He kept the upper side slightly rounded, to provide more balance, then bottom he pounded flat, and only when he was satisfied of a uniform flatness on the blade does he move the blade and dunk it into the water. Steam hisses up, bellowing from the cooling waters, his large hand wafting it away from his face as much as possible.
For the next few hours Favchean goes and helps in the Smith shop until his dagger has cooled fully. Once it has he then comes back with a file, about six inches wide and he sits on a stool and begins the filing process. To get the classic stiletto point, he starts the blade at the base then moves the blade down the file, rolling it. Over, and over does he do this. His hands lacking the assured movements of a Master weapon smith, but he is consistent.
When the point is as sharp as he would like it, he then fits the t-bar across the base of the blade, then applies the heavy duty adhesive, wrapping the tanned raw-hide around to create the handle. Finally his first dagger, other then his Lakan, that he had crafted from conception to end. |
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