Completed Casting a new water mixer

Ornea crafts a new water mixer to Zinthia Rest

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Casting a new water mixer

Postby Ornea on January 3rd, 2015, 8:32 pm

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Casting a new water mixer
Timestamp: Day 1 of Winter 514 AV
Location: Lucis and Lucis metalsmithing area

This day, Ornea would cast a bell bronze item Edward was going to use for maintenance of the pumps, which seemed to be a never ending need. It was after all about the water system of the whole city, and it was only so good, and keeping up the quality demanded constant work. It was one of the replacement parts they kept standard molds for, so she and Edward was currently searching the shelves for the right mold. It didn’t matter to Edward that it was actually the first day of winter and Aviakittis, the lazy lost days of Lhavit had begun.

“Three idle days is at least one idle day too much” he declared. “We’ll work as usual today! Well, just you and me actually, as it wouldn’t sit so well with the rest of Lucis staff to ask them to be here. Good thing your are Inarta...well, I guess we’ll be closed for a day, but first we will get this casted and installed. We’ll need to replace the old one tomorrow. We're a bit behind shedule ... but I hope we'll make it."

“What is this item meant to do?” Ornea asked as she pulled out and investigated one of the iron molds to find out if this was the one.“

“As you saw on the drawing I showed you there’s several sets of thinner pipes going into it, a “chamber in the middle, and a bigger pipe going out. Some of the inbound pipes from the left are for cold water and others, from the right, are for hot water from the Kinell Springs. This is the basic part of what I call a water mixer, a point where cold and hot water is sent in to be mixed to the wished temperature. It can be made hotter or cooler by opening or closing the pipes. There’s more parts that needs to be added to this of course. Taps, of various kinds. And the pipe sets will be connected with the bigger pipes that water comes from. ”

“But there’s ten pipes going into it” Ornea said, somewhat confused. She understood some of what he said but there was always something to ask questions about when they were speaking about gadgeteering. “And there’s only two kinds of water, hot and cold. What are the other eight pipes for?”

Edward Lucis laughed. “They are all for the water. Five for hot water, five for cold water. This way it’s possible to set it to hot only, or cold only, and a number of temperatures in between. “ He continued to search among the molds.

Ornea had stopped searching, because she was now counting and doing maths. “Hot only or cold only” she said. “That’s two temperatures, five hot pipes on and five cold closed, or the other way around. In addition ... so ... the hottest is five hot, then comes five hot and one cold, five hot and two cold, five hot and three cold, five hot and four could ... and in the middle we get five hot and five cold, even proportions ...then it gets colder, with four hot and five cold, three hot and five cold, two hot and five cold, one hot and five cold, and finally the coldest which is five cold and non hot.” While she spoke she added a finger for each combination and finally she counted the fingers : “ It adds up to eleven different mixes of hot and cold. Eleven possible temperatures.”

“Yes, that’s right. You are starting to understand how the water mixer works.”

“Where is it going to be used? The pumps ...”

Edward Lucis shook his head. “No, this isn’t for the pumps at Lucis and Lucis. The tap on the bigger pipe out of this item ... with some added pipe for more length ... will be the main water pipe to Zithia Rest, the bath house at Suraya Plaza. The part we are working at right now will regulate the temperature of the water there, which the employees there certainly don’t need to bother with, they just need to open the main tap. They’d better not touch the water mixer, I say ...” He left the sentence hanging in the air and went back to searching the store of molds.

“It might be this one” Ornea concluded after a renewed investigation of the mold she had pulled out. It was big and heavy and stood on the floor. She squatted to investigate it even closer. Edward joined her, somewhat stiffer in his movements, and soon he nodded.” It’s the one. You are getting better. “

Now when the mold had been found Edward left, and Ornea started to work at the metalsmithing by adding fuel to the furnace. There was already a small fire, but she needed more. This would take time, so it was the very first thing she needed to start with. She put on an apron, tied her hair into a pony tail with a leather string, pulled on working gloves and started to feed the fire with wood. It would be enough with mostly wood for this job, but maybe she would add some coal later in order to speed up the melting. Using a long shafted fork like tool she put the meltin pot where it would be easy to put in the materials she needed for the alloy, then easy to move it to the best position in the furnace. She finished this first step of the smithing by putting the iron mold in place, ready to be used.
...
Last edited by Ornea on August 13th, 2016, 3:16 pm, edited 3 times in total.
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Ornea
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Water mixer metalworks

Postby Ornea on January 15th, 2015, 6:20 pm

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While Ornea was supervising the furnaces at Lucis and Lucis and waiting for the metal to melt, she had time to do other things. Being Inarta she had been brought up to be industrious, use the time well and work hard, so it wasn’t her way to just sit idle and wait. Back in wind reach, with the magma furnaces, she had been able to just leave the metal to melt and come back to use it. But here in Lucis with it’s wood and coal furnaces, she had to stay in or near metalsmithing area and keep an eye on the melting process, as the fire needed more fuel once in a while.

The waiting times had felt like wasted time to her and she had went restless and impatient. After a while she had spoken with Edward Lucis about this and asked if there was something else she could take on to work with while she waited. This had sat well with Edward. He too used to want to keep himself busy all the time, and get things done. And after thinking a bit on it he had told her that he wanted her to start to work with smaller gadgeteering related missions and some other things such as draw patterns for wax models, carve wax models for casting and make moulds.

All of this would aim at fairly small items; various details that they only needed one of and didn’t have any standard molds for. Standard molds of stone or even iron were only for the kind of items that they were going to cast more times. For the one time casts this was too expensive, so they had to carve unique models of wax or wood depending on the item and it’s size, and make molds of clay or build molds of wood and sand. Ornea knew about this in general but it hadn’t been her task to do this job in Wind Reach; there had been people who specialized in it, and she though she had watched them work sometimes she hadn’t been directly involved. Edward Lucis wanted her to learn more about it though. The supply of good crafters was always an unsure thing, he said. It would be great for Lucis if she could use the time between castings to learn and become proficient at more things.

The prospect of getting to learn more and hoard more knowledge enticed her. Knowledge, she craved knowledge; this craving of the wizards’ had stayed with her and was as strong as ever, no matter her oversensitivity to magic in practice had made her an ex-wizard. She still felt the desire to learn and use complex knowledge. Although the reimancy had turned into more of a curse than an asset, magic continued to whisper to her, about sweet, sweet knowledge and power and change. Magic had once been her dream. and burnt bright as fire in her heart. Now magic was just an impossible dream, dangerous, dark and deadly.

But knowledge remained. Out of the ashes of past dreams, new possibilities had started to be revealed to her, thanks to Edward Lucis. His visions was not about the power of magic, or the whims of gods, but of the intellectual power the human mind and it’s never ending search for mundane knowledge. One day, he said, even if that day was so far away in the future that they couldn’t even guess at it, the people of Mizahar might be able to understand and explain things that nobody had even thought of yet. He went as far as to dare to say that one day, in a far future, the mortal humans might even figure out secret knowledge the gods had been keeping to themselves. Small pieces of knowledge, painstakingly gathered today and with no clear use, could one day in the future maybe find a use, he hoped.

This thought of leaving an inheritance of findings for unknown people in the future who he figured would know more than he did, drove him on. He worked on, despite his high age, and despite how many of the things he tried to do failed and weren’t really going anywhere. “Today we fail and we don’t know why” he used to say when something didn’t succeed. “But one day somebody will be able to explain why we failed, and this can be the beginnings of new ideas and new understanding, new projects with slightly better chances ...”

And so she had taken on to work with the kind of things he wanted her to learn. She could do it in between adding fuel to the furnaces and casting the things in progress. A work bench and a stool had been moved to a spot outside the hotter area where the metalwork was done. There she kept the tools and materials and instructions she needed.

Now she sat down, spread out a parchment on the workbench and prepared quill and ink. Edward has tasked her with first copying a small sketch with several cogs on it. Once she had the copy, there were more tasks, but she started with the copying as this was the first step. It was important to get the copy perfect, Edward had told her. She took the quill, dipped it in ink and did her very best to copy the drawing. Being a skilled competent metalsmith she had a crafter’s steady hand and good eye for proportions and design, but despite this her first copy could only be called crappy. She could see this without even trying to measure it with the ruler.

It wasn’t good enough. And so she drew a cross over it. And then she started over. She repeated this several times, copied the small drawing, reviewed it and drew a cross over it. Ivak. It hadn’t seem so hard. It was not that the drawing in itself was so complicated. But the method Edward has asked her to use, to just look at the template and copy it, then use the ruler to measure it afterwards, this was hard. If she hadn’t had her metalsmith experience to fall back on it might have taken even longer time to make a decent copy. As was, she felt pretty content with her tenth try. So now she finally took the ruler to measure it and control the exactness, or the lack thereof. There were differences but they were small.

Encougraged by the small progress she made a break to check the furnace and the metal in the melting pot. She added more coal. Supervise the process, the temperature and the melting was the part of the metalsmithing what she could do right now. It was more advanced than it looked. She had to gauge the heat and the need of fuel from experience and it was the same with the melting of the alloy and how it seemed to develop. She spent a while on this before she went back to the copying.

After the fifteenth copy had turned out to be really good it was time to think of an additional part to make the simple mechanism on the drawing work. She felt a bit lost. It seemed likely that this missing part would be a cog too, she thought. Edward had been terribly pleased with this tricky “figure it out” kind of task he had given her. “Invent something!” had been his answer to her questions. “Invention is the core of gadgeteering! It’s often pretty much the same thing. Think, and see if you can solve this!”

She thought of a cog that might work together with the others. She thought of how the cogs would move together, and came up with an idea about how the missing part would need to look. Was this gadgeteering? She supposed so as Edward had said so. Then she and started to draw. This meant she put away the template and the parchment she had used for copying and put a new fresh parchment on the workbench. Once again she took the quill and dipped it in ink.

But now she wasn’t going to copy anymore. She was going to just draw. Her memory, the understanding she had managed to get and her ideas for the part was all she had to lean on now. She started to draw, just draw, as well as she could, until she had a sketch. It was the same mechanism again, but this time with the additional part of her own. It didn’t look too bad, if you asked her, although she had a feeling Edward would get a good laugh. Anyway she had done it, as well as she had been able; copy, gadgeteer, draw. She put it to the side.

She would check it up with Edward later.

The work had kept her mind focused. Not even one single time had her thoughts started to stray.
...
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Water mixer metalworks

Postby Ornea on February 8th, 2015, 8:29 pm

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Ornea worked on with her tries at thinking as a gadgeteer and trying to draw her own ideas. Over and over again she dipped the quill in the ink and moved it cautiously over the parchment, trying her best to get lines and details as accurate as they were on the drawings she had seen at Edward's atelier. It was easy to see that she still had a lot to learn, but the pro was that while she worked at it she started to become more aware of this than she had been before. Memories of the professional drawings in the atelier came to her mind. The way the lines were drawn, the the figures were written, how things were depicted from more than one view; there were many things to think of.

Later, it was time to put the smaller work to the side and do the casting of the water mixer. The iron mold was complex anad consisted of more than one part. Ornea had actually never before made an item this advanced. It felt good that Edward now trusted her to be good enough at the metalsmithing to be able to do this without him being there to supervise her. It was also a bit exiting, to work at the top of her compentece.

She studied the mold and it's parts in detail, while she waited a few chimes more for the molten metal to be perfect and ready. Opening, she studied its parts and traced the complicated shapes and patterns on inside of it and recalled in her memory how everything was meant to function. She liked how Edward wanted her to not just craft metal items blindly, but also learn how the things she crafted were meant to work.

After a little while she put all the parts of the mold in place again and made it ready for the casting. She put on an extra leather apron and thick leather gloves and then she moved the melting pot to the right position, aiming it carefully so the metal would go into the mold. The heat in the air would have troubled a novice, but Ornea had been a metalsmith for years. She was used to this and knew how to stand to the side and avoid getting the direct heat that emanated from the metal straight at her.

And so she poured. The beauty of the molen metal when it streamed out of the melting pot and down into the mold would never stop to fascinate her...it was fantastic every time she saw it. It filled her with a sense of happiness and wonder when she controlled the process with her hands, while she watched it attentively to make sure everything went alright.

The casting was done. There was always a feeling of surprise afterwards. The preparations and the melting took so long time, and then suddenly came the time to pour, the gleaming stream of metal flowed down, and then it was over.
She watched the result. It would take time for the metal to cool down a bit. Later, she would transfer the mold to a barrel of cold water in order to speed up the cooling process. But first she would tidy up after the casting.

Next day it would be time to do more things with the water mixer. But for today there was nothing more she could do.

Continues in: Finishing the new water mixer
...
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Casting a new water mixer

Postby Brandon Blackwing on March 2nd, 2015, 4:23 pm

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ORNEA

XP Award:
  • Socialization +1
  • Observation +1
  • Mathematics +1
  • Drawing +2
  • Metalsmithing +2
  • Gadgeteering +1



Lore:
  • How a water mixer works
  • Invention is the core to gadgeteering
  • Gadgeteering: the Motion of cogs
  • Casting a water mixer

Notes:
If I’m not mistaken, this is your first exp point in gadgeteering! May it be the first of many :)
As always it is great how much detail you put into your threads, but not too much. It’s a nice balance between observations and Ornea’s thoughts, I feel.

Please edit or delete your request in the request thread.
Comments, questions or concerns regarding your grade? Why not send me a PM?



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